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By Shauna Noonan (Ed.)

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Klaczek, K. Piers, C-FER Technologies; L. Seince, PCM; S. Jahn, Kudu Industries Copyright 2008, SPE/PS/CHOA International Thermal Operations and Heavy Oil Symposium This paper was prepared for presentation at the 2008 SPE International Thermal Operations and Heavy Oil Symposium held in Calgary, Alberta, Canada, 20–23 October 2008. This paper was selected for presentation by an SPE/PS/CHOA Program Committee following review of information contained in a proposal submitted by the author(s). Contents of the paper, as presented, have not been reviewed by the Society of Petroleum Engineers, the Petroleum Society of Canada, or the Canadian Heavy Oil Association and are subject to correction by the author(s).

Two metrics often used for this task are Failure Count (how many times a component fails within a certain period of time) and Average Runtime of the failed components. These two metrics provide two different pieces of information and only when they are used together can they help identify components that are failing early and/or frequently. Figure 1 shows the calculated Average Runtime (until failure) and the Failure Count for two PCP components, the rotor and stator, operating in a field. In this field, failed rotors had a much lower Average Runtime than failed stators, which could be interpreted as the rotor being less reliable.

To further complicate the evaluation, the Average Runtime of Pulled Systems continues to increase during a good part of the same period. The Average Runtime of Pulled Systems is somewhat of a delayed measure, in that it reflects the reliability of the systems installed sometime before. One can see that using information from only one run-life measure trend may lead to an incorrect conclusion about the overall reliability of the systems. SPE 137264 3 In May 2004, the Instantaneous Runtime started to increase again for the remainder of the field data provided, suggesting that improvements in equipment or operating practices were made to increase the reliability of the systems.

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